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Table of Contents

SECURITIES AND EXCHANGE COMMISSION
Washington, DC 20549

FORM 11-K

ANNUAL REPORT PURSUANT TO SECTION 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934

(Mark One)

{X} Annual report pursuant to Section 15(d) of the Securities Exchange Act of 1934

          For the fiscal year ended December 31, 2001

Or

{   } Transition report pursuant to Section 15(d) of the Securities Exchange Act of 1934

          For the transition period from ____________________ to ____________________

          Commission file number 1-16091

     A.     Full title of the plan and the address of the plan, if different from that of the issuer named below:

THE GEON RETIREMENT SAVINGS PLAN

     B.     Name of issuer of the securities held pursuant to the plan and the address of its principal executive office:

     
  PolyOne Corporation
    Suite 36-5000, 200 Public Square
    Cleveland, Ohio 44114-2403

 


Table of Contents

FINANCIAL STATEMENTS AND EXHIBITS

         
      Page No.
      (in this
      Report)
(a)   Financial Statements    
 
    Report of Independent Auditors 1
 
    Statements of Net Assets Available for Benefits -
   December 31, 2001 and 2000
2      
 
    Statement of Changes in Net Assets Available for Benefits -
   For the Year ended December 31, 2001
3      
 
    Notes to Financial Statements -
   Years ended December 31, 2001 and 2000
4-10      
 
    Supplemental Schedules 11-12      
         
 
(b)   Exhibit(s)    
         
    Consent of Independent Auditors 13      

SIGNATURES

     The Plan. Pursuant to the requirements of the Securities Exchange Act of 1934, the trustees (or other persons who administer the employee benefit plan) have duly caused this annual report to be signed on its behalf by the undersigned hereunto duly authorized.

             
      THE GEON RETIREMENT SAVINGS PLAN
 
Date: June 28, 2002   By:   PolyOne Corporation Savings Program
Administration Committee
 
        By:   /s/ W. David Wilson

                    (Signature)
W. David Wilson
Vice President and
Chief Financial Officer
PolyOne Corporation

 


TABLE OF CONTENTS

Audited Financial Statements and Supplemental Schedules
Contents
Report of Independent Auditors
Statements of Net Assets Available for Benefits
Statement of Changes in Net Assets Available for Benefits
Notes to Financial Statements
Schedule H, Line 4(i)—Schedule of Assets
Schedule H, Line 4(j)—Schedule of Reportable Transactions
EX-23


Table of Contents

Audited Financial Statements and Supplemental Schedules

The Geon Retirement Savings Plan

December 31, 2001 and 2000 and the Year ended December 31, 2001
with Report of Independent Auditors

 


Table of Contents

The Geon Retirement Savings Plan

Audited Financial Statements and Supplemental Schedules

December 31, 2001 and 2000, and the
Year ended December 31, 2001

Contents

         
Report of Independent Auditors
    1  
 
Audited Financial Statements
       
 
Statements of Net Assets Available for Benefits
    2  
Statement of Changes in Net Assets Available for Benefits
    3  
Notes to Financial Statements
    4  
 
Supplemental Schedules        
 
Schedule H, Line 4(i)—Schedule of Assets (Held at End of Year)
    11  
Schedule H, Line 4(j)—Schedule of Reportable Transactions
    12  

 


Table of Contents

Report of Independent Auditors

PolyOne Corporation
Savings Program Administration Committee

We have audited the accompanying statements of net assets available for benefits of The Geon Retirement Savings Plan as of December 31, 2001 and 2000, and the related statement of changes in net assets available for benefits for the year ended December 31, 2001. These financial statements are the responsibility of the Plan’s management. Our responsibility is to express an opinion on these financial statements based on our audits.

We conducted our audits in accordance with auditing standards generally accepted in the United States. Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.

In our opinion, the financial statements referred to above present fairly, in all material respects, the net assets available for benefits of The Geon Retirement Savings Plan at December 31, 2001 and 2000, and the changes in its net assets available for benefits for the year ended December 31, 2001, in conformity with accounting principles generally accepted in the United States.

Our audits were performed for the purpose of forming an opinion on the financial statements taken as a whole. The accompanying supplemental schedules of assets (held at end of year) as of December 31, 2001 and reportable transactions for the year then ended, are presented for purposes of additional analysis and are not a required part of the financial statements but are supplementary information required by the Department of Labor’s Rules and Regulations for Reporting and Disclosure under the Employee Retirement Income Security Act of 1974. These supplemental schedules are the responsibility of the Plan’s management. The supplemental schedules have been subjected to the auditing procedures applied in our audits of the financial statements and, in our opinion, are fairly stated in all material respects in relation to the financial statements taken as a whole.

     
Cleveland, Ohio
June 12, 2002
  /s/Ernst & Young LLP

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Table of Contents

The Geon Retirement Savings Plan

Statements of Net Assets Available for Benefits

                   
      December 31
     
      2001   2000
     
 
Assets
               
Investments, at fair value
  $ 171,310,318     $ 155,269,848  
Receivables:
               
 
Employer contributions
    195,231       653,181  
 
Participant contributions
    240,612       248,630  
 
Dividends and interest
    258,259       272,828  
 
Other
    288,488       156,269  
 
   
     
 
Total receivables
    982,590       1,330,908  
 
   
     
 
Total assets
    172,292,908       156,600,756  
 
Liabilities
               
Other payables
    80,157       223,966  
 
   
     
 
Net assets available for benefits
  $ 172,212,751     $ 156,376,790  
 
   
     
 

       See accompanying notes.

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Table of Contents

The Geon Retirement Savings Plan

Statement of Changes in Net Assets Available for Benefits

For the Year ended December 31, 2001

           
Additions
       
Net appreciation in fair value of investments
  $ 12,934,380  
Interest and other income
    1,897,210  
Dividends
    3,011,975  
 
   
 
 
    17,843,565  
Contributions:
       
 
Participant
    7,166,502  
 
Employer
    5,615,248  
 
   
 
 
    12,781,750  
 
   
 
Total additions
    30,625,315  
Deductions
       
Withdrawals and distributions:
       
 
Cash
    13,915,761  
 
Common stock
    873,593  
 
   
 
Total deductions
    14,789,354  
 
   
 
Net increase
    15,835,961  
Net assets available for benefits:
       
 
Beginning of year
    156,376,790  
 
   
 
 
End of year
  $ 172,212,751  
 
   
 

       See accompanying notes.

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Table of Contents

The Geon Retirement Savings Plan

Notes to Financial Statements

December 31, 2001 and 2000 and
Year ended December 31, 2001

1. Description of the Plan

The following description of The Geon Retirement Savings Plan (the Plan) provides only general information. Participants should refer to the plan document for a more complete description of the Plan’s provisions. The Plan is administered by the PolyOne Corporation Savings Program Administration Committee.

General

The Plan is sponsored by PolyOne Corporation (the Company). The Company was formed by the consolidation of The Geon Company and M. A. Hanna Company on August 31, 2000.

The Plan is a defined contribution plan covering substantially all domestic salaried and hourly employees of the former The Geon Company, excluding former O’Sullivan employees. The Plan is subject to the provisions of the Employee Retirement Income Security Act of 1974 (ERISA).

Contributions

Each employee who elects to become a participant in the Plan authorizes a bi-weekly payroll deduction from one to sixteen percent of eligible earnings. The Savings Program Administration Committee has the authority at its discretion to reduce the employees’ bi-weekly contribution percentage in order to maintain the tax qualified status of the Plan.

The Plan offers participants the choice of two savings options: an after-tax savings option and a pre-tax savings option. Participants may elect to participate in either or both of the savings options. Under both savings options, participants may direct that contributions be invested in any eligible funds offered by the Plan. Participants may change their investment options daily.

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Table of Contents

The Geon Retirement Savings Plan

Notes to Financial Statements (continued)

1. Description of the Plan (continued)

Company matching contributions are $1 for $1 and limited, based on a Participant’s aggregate After-Tax and Pre-Tax Contributions with respect to a payroll period, up to a maximum of 6% of the Participant’s earnings for the period. The Company makes an additional retirement contribution for those participants who are not eligible to participate in either the Geon Pension Plan or the Geon Wage Employees Pension Plan equal to 2% of eligible earnings.

The Company, at its discretion, may make additional contributions to the Plan which would be allocated to each eligible participant’s account based upon the participant’s annual compensation. Employer contributions are invested only in the PolyOne Stock Fund, which invests primarily in common stock of the Company. Once a participant attains age 55, or terminates employment with the Company, the participant can transfer account balances related to employer contributions to eligible investment options.

The Plan provides for the acceptance of rollover contributions from other plans qualified under the Internal Revenue Code (the Code). Rollover contributions can be made only in cash to the Plan’s tax-deferred savings option.

Participant Loans

Participants may borrow from employee contributions and related earnings in their fund accounts. Participants may borrow a minimum of $1,000 up to an amount equal to the lesser of one half of the total vested account balance, or $50,000 reduced by the greater of (i) the highest outstanding loan balance in the last 12 months, or (ii) the outstanding balance of loans from the Plan on the date such loan is made. The interest rate on each loan is a fixed rate based on the trustee’s prime rate. Payments on loans are made through payroll deductions and must be repaid within 5 years (personal loans) or 5-15 years (primary residence loans).

Vesting

Participant contributions and Company matching and discretionary contributions are fully vested immediately. Company retirement contributions are vested after three years of service.

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Table of Contents

The Geon Retirement Savings Plan

Notes to Financial Statements (continued)

1. Description of the Plan (continued)

Payment of Benefits

Upon retirement or separation from service participants may withdraw from the Plan. Active employees of the Company are entitled to receive the value of their Company matching contributions and discretionary Company contributions made prior to January 1, 1995, and earnings thereon upon reaching age 55. Employee pre-tax contributions and discretionary Company contributions made subsequent to December 31, 1994 and earnings thereon may not be withdrawn until the participant reaches age 59-1/2, unless under hardship. Employee after-tax contributions may be withdrawn at the discretion of the participant. Distributions are made in payments of cash or common stock.

Plan Termination

Although it has not expressed any intent to do so, the Company has the right under the Plan to discontinue its contributions at any time and to terminate the Plan subject to the provisions of ERISA. In the event of termination of the Plan, the net assets of the Plan will be distributed to the participants based on the respective value of their accounts.

Accounting and Administrative Fees

All significant accounting and administrative fees are paid by the Company. Trust and custody fees are paid by the Plan.

2. Significant Accounting Policies

The Plan’s financial statements are reported on the accrual basis of accounting.

Investments are stated at fair value. Investments in common stock are valued at the last reported sales price of the common stock on the last business day of the plan year. The shares of registered investment companies are valued at quoted market prices that represent the net asset values of shares held by the Plan at year-end. Investments in common trust funds investing primarily in equities are valued based on the redemption price of units owned by the Plan, which is based on the current market values of the underlying assets of the fund. The investment in common trust funds investing primarily in insurance contracts, is valued at contract value, plus income received thereon, less distributions and administrative expense payments. Investments in common trust funds investing in short-term fixed income obligations have a fair value approximating cost. The participant loans are recorded at their outstanding balances, which approximate fair value.

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Table of Contents

The Geon Retirement Savings Plan

Notes to Financial Statements (continued)

2. Significant Accounting Policies (continued)

The preparation of the financial statements in conformity with accounting principles generally accepted in the United States requires management to make estimates that affect the amounts reported in the financial statements and accompanying notes. Actual results could differ from those estimates.

3. Investments

During the year ended December 31, 2001, the Plan’s investments (including investments purchased, sold, as well as held during the year) appreciated (depreciated) in fair value as follows:

         
    Net Appreciation
    (Depreciation) in
    Fair Value of
    Investments
   
Common stocks
  $ 22,451,500  
Common trust funds
    (4,949,618 )
Shares of registered investment companies
    (1,223,478 )
Brokerage account
    (3,344,024 )
 
   
 
 
  $ 12,934,380  
 
   
 

The Brokerage account consists of self-directed participant investments. At December 31, 2001, the account was comprised of shares of registered investment companies: 52%, common stock: 47%, and other: 1%

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Table of Contents

The Geon Retirement Savings Plan

Notes to Financial Statements (continued)

3. Investments (continued)

The fair value of individual investments that represent 5% or more of the fair value of the Plan’s net assets are as follows:

                 
    December 31
   
    2001   2000
   
 
PolyOne Corporation Common Stock*
  $ 63,235,656     $ 35,867,069  
State Street Bank Selection Fund
    36,188,171       33,774,107  
State Street Bank S&P 500 Flagship Fund
    33,122,189       43,368,143  
The BFGoodrich Company Common Stock
          9,529,995  

       * Nonparticipant-directed

4. Nonparticipant-Directed Investments

The PolyOne Stock fund contains participant account balances that are both participant-directed and nonparticipant-directed. Because the fund contains balances that are nonparticipant-directed, the entire fund is considered nonparticipant-directed for disclosure purposes.

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Table of Contents

The Geon Retirement Savings Plan

Notes to Financial Statements (continued)

4. Nonparticipant-Directed Investments (continued)

Information about the net assets and the significant components of changes in net assets related to the nonparticipant-directed investments is as follows:

                       
          December 31
         
          2001   2000
         
 
Net assets:
               
 
Assets:
               
   
Investments, at fair value:
               
     
PolyOne Corporation Common Stock
  $ 63,235,656     $ 35,867,069  
     
State Street Bank Short-Term Investment Fund
    1,088,049       910,061  
 
   
     
 
   
Total investments
    64,323,705       36,777,130  
   
Receivables:
               
     
Dividends and interest
    84,658       4,586  
     
Contributions
    283,318        
     
Other
    246,968       91,725  
 
   
     
 
   
Total receivables
    614,944       96,311  
 
   
     
 
 
Total assets
    64,938,649       36,873,441  
 
Liabilities:
               
   
Other payables
    6,459       187,457  
 
   
     
 
 
Total liabilities
    6,459       187,457  
 
   
     
 
Net assets
  $ 64,932,190     $ 36,685,984  
 
   
     
 

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Table of Contents

The Geon Retirement Savings Plan

Notes to Financial Statements (continued)

4. Nonparticipant-Directed Investments (continued)

               
Changes in net assets:
       
 
Additions:
       
   
Investment income:
       
     
Net appreciation in fair value of investments
  $ 24,605,260  
     
Dividends
    1,656,300  
     
Interest income
    48,883  
 
   
 
 
    26,310,443  
   
Contributions:
       
     
Participants
    3,109,425  
     
Employer
    5,413,401  
     
Rollover
    57,674  
 
   
 
 
    8,580,500  
 
   
 
 
Total additions
    34,890,943  
 
Deductions:
       
   
Withdrawals and distributions:
       
     
Cash
    2,348,031  
     
Common stock
    818,433  
 
   
 
 
    3,166,464  
   
Investment management fees
    165,554  
   
Net transfers to participant-directed investments
    3,312,719  
 
   
 
 
Total deductions
    6,644,737  
 
   
 
Net increase
  $ 28,246,206  
 
   
 

5. Income Tax Status

The Plan has received a determination letter from the Internal Revenue Service dated May 29, 1996, stating that the Plan is qualified under Section 401(a) of the Code and, therefore, the related trust is exempt from taxation. Once qualified, the Plan is required to operate in conformity with the Code to maintain its qualification. The Plan Sponsor believes the Plan is being operated in compliance with the applicable requirements of the Code and, therefore, believes that the Plan is qualified and the related trust is tax exempt.

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Table of Contents

The Geon Retirement Savings Plan

EIN: 34-1730488 Plan Number: 001

Schedule H, Line 4(i)—Schedule of Assets
(Held at End of Year)

December 31, 2001

                         
Identity of Issue, Borrower,                   Current
Lessor or Similar Party   Description of Investment   Cost**   Value

 
 
 
PolyOne Corporation*
  Common stock: 6,452,618 shares   $ 70,318,116     $ 63,235,656  
The BFGoodrich Company
  Common stock: 240,917 shares             6,413,211  
Occidental Petroleum Corporation*
  Common stock: 60,956 shares             1,617,163  
State Street Bank*
  Short-Term Investment Fund     1,275,055       1,275,055  
 
  S&P 500 Flagship Fund             33,122,189  
 
  Selection Fund             36,188,171  
Pacific Investment Management Company
  Pimco Funds PAC Investment Management             2,797,230  
 
  Euro PAC Growth Fund             1,085,492  
Invesco Funds Group, Inc.
  Income Fund             1,354,358  
Selected Funds
  Selected American Shares Fund             2,328,095  
John Hancock Funds
  Hancock Small Cap Value Fund             3,105,987  
Brokerage Account
  Various Investments             14,296,274  
Participant Loans*
  At interest rates ranging from                
 
        4.75% to 10.00%             4,491,437  
 
                   
 
 
                  $ 171,310,318  
 
                   
 

       * Indicates party-in-interest to the Plan.
 
       ** Historical cost provided for nonparticipant-directed investments.

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Table of Contents

The Geon Retirement Savings Plan

EIN: 34-1730488 Plan Number: 001

Schedule H, Line 4(j)—Schedule of Reportable Transactions

For the year ended December 31, 2001

                                         
                            Current Value        
                            of Asset on        
    Purchase   Selling   Cost of   Transaction   Net Gain
Description of Assets   Price   Price   Asset   Date   (Loss)

 
 
 
 
 
Category (iii)—Series of transactions in excess of 5% of plan assets
                         
 
PolyOne Corporation
  $ 8,733,031             $ 8,733,031     $ 8,733,031          
Common Stock
          $ 5,969,703       7,046,303       5,969,703     $ (1,076,600 )
 
State Street Bank Short-Term Investment Fund
    16,364,425               16,364,425       16,364,425          
 
            16,186,436       16,186,436       16,186,436        

       There were no category (i), (ii) or (iv) reportable transactions during 2001.

12